Case Study: YFYJupiter helped a global office supplies retailer to reduce costs substantially. By completely redesigning its secondary packaging and integrating ‘shelf ready packaging’ for inbound receipt with their product manufacturers, the brand owner could make savings on corrugated material reduction, eliminating master carton prep associated with distribution center labor, and in addition make a significant contribution to the environmental impact.
To help “eliminate the concept of waste” … YFYJupiter helped design and implement packaging specifications for vendor compliance that reduced costs, climate change and optimized supply chain across 40+ distribution centers. Our technical team reviewed the whole value chain in order to achieve improvements and cost savings. The number of carton sizes was decreased from over 1000 box configurations to 3 which resulted in an optimized packaging fit for more office supply products. New carton assignment processes and guidelines were also created with improved packaging materials specified. This optimized the packaging and the overall supply chain.
The customer benefited from exceptional operational savings.
- Reduction in freight costs alone yielded savings of an impressive $1.5 million.
- The total potential in labor savings is >$7.3 million.
The direct savings from packaging were also substantial due to leveraging volumes and a change to better materials. Another factor contributing to savings was an increase in the reuse of inbound packaging for outbound use. This resulted in significant improvements of the company’s sustainability performance.